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Process

Cable & Wire Assembly

The automotive cable & wire assembly is a wiring system that delivers electrical/electronic signals and power to each part of the vehicle.
Responsible for connections between electrical components, primarily in the form of harnesses designed for various areas such as engine room, interior, chassis, etc.

STEP 1/10

Cable Cutting & compression

•Cutting by cable specification, breakaway

•Managing Program Input

•Bundling management by cable specification

•Supply speed: 35m / min

STEP 2/10

Dipping

•Uniform coating application

•dry

STEP 3/10

Terminal compression

•Terminal compression management

•Managing Specifications by Terminal

•Compressor, Tensile Force Test

•SPC management

STEP 4/10

Withstand voltage test

•Check circuit, withstand voltage, insulation resistance

•Voltage withstand: AC 1000V3 seconds (1 mA↓)

•Insulation resistance: DC 500 V 100 MΩ

STEP 5/10

Check compression (appearance)

•Check terminal compression status

STEP 6/10

Circuit Array (SUB)

•Verifying the Master Sample of the Board

•Housing Sub

•Clips, pad attachment

STEP 7/10

Housing

•product housing

•Missing, heterogeneous, and contaminated

STEP 8/10

Appearance inspection

•Barcode inspection for each product

•Missing, heterogeneous, and contaminated

•Check the packaging specifications

•Check the product and box labels

STEP 9/10

Functional check

•Circuit, voltage, insulation resistance, continuity test

•1:1 label attachment

•Insulation resistance: DC 500V 100MΩ

STEP 8/8

packaging

•first-in-first-out, election

•Input, Output management